Hi-vis gear keeps you safe, visible, and compliant with safety regulations. However, it’s vital to know when to replace this gear to ensure its effectiveness. Read along to learn how often you should replace your hi-vis gear, complete with tips on how to tell if your gear is up to standard or ready for the bin.
Why Is Hi-Vis Gear Replacement Important?
Prevents Health and Safety Risks
Damaged or faded gear doesn’t just fail to meet safety standards; it puts you at serious risk on the job. Worn reflective strips or dim fluorescent fabrics may not effectively reflect light or stand out in your environment, exposing you to potential accidents.
Upholds Compliance
Most workplaces that require hi-vis gear operate under strict safety regulations like the Occupational Safety and Health Administration (OSHA) or the American National Standards Institute (ANSI).
If you use noncompliant gear, you or your employer may be subject to hefty fines. More importantly, though, you put your life in jeopardy. When you properly replace your hi-vis gear, you align with workplace standards while keeping everyone on the job site safe.
Keeps Up With Wear
Even if your hi-vis gear looks fine to the naked eye, using it daily can decrease its effectiveness over time. Weather exposure, laundering, and physical stress can all affect the reflective strips and fluorescent material. Plus, regularly exposing your gear to oil, dirt, grease, or harsh chemicals can shorten its lifespan even further.
Signs It’s Time to Replace Your Hi-Vis Gear
If you’re unsure whether to toss your old hi-vis clothing and invest in new gear, look for these clear signs:
Faded Fluorescence
When the fluorescent color of your gear begins to fade, this is a key indication that it’s time for a replacement. After prolonged exposure to sunlight, rain, or washing, your gear won’t do its job of keeping you visible.
Cracked or Peeling Reflective Strips
Reflective strips add an extra layer of protection, particularly in low-light or nighttime conditions. Examine these strips closely to see if they’re cracked, peeling, or missing chunks. If you continue to use your gear in this state, it won’t be as visible to motorists or other equipment operators.
Tears, Rips, or Fraying Fabric
Small rips and tears might seem harmless, but they can reduce the overall durability of your gear and the visibility of its core elements. If the fabric starts to fray, this signals the end of your gear’s functional lifespan.
Stains That Don’t Come Out
Certain substances like oil and grease can soak into your hi-vis clothing, dulling its fluorescent properties and compromising the material. If you can’t get rid of persistent stains, even after a good wash, it’s time to replace your gear.
It’s Past Its Recommended Lifespan
Most manufacturers provide guidance on how long their hi-vis gear will last under normal working conditions. Remember, even if your gear looks fine, stick to these timelines for optimal performance.
How Long Does Hi-Vis Gear Really Last?
The lifespan of your hi-vis apparel depends on several factors, including how often you wear it, your work environment, and how frequently the garment is cleaned. Follow these general guidelines for commonly used items.
Hi-Vis Vests
Hi-vis vests are typically designed to last for six months to a year. However, frequent use, exposure to harsh working conditions, or improper maintenance may shorten their lifespan.
Hi-Vis Jackets
With appropriate care and moderate usage, hi-vis jackets can last up to three years. Washing frequency, exposure to sunlight, and wear and tear influence their durability.
Hi-Vis Pants
With regular use and proper maintenance, your hi-vis pants can last for around two years. Their longevity depends on the quality of the material, the level of physical activity during use, and how they’re cleaned. Frequent exposure to abrasive environments or improper washing methods can reduce their durability.
Hi-Vis Hats
The lifespan of hi-vis hats is often determined by the material and type. Fabric-based hats can last for up to a year on average, but hard helmets or safety hats can last for around five years unless they appear worn or have experienced major impacts. Regular inspection is a must for safety and effectiveness.
Tips When Shopping for Replacement Gear
When it’s time to restock your hi-vis gear, make your next purchase count. Remember these tips.
Look for ANSI/ISEA Certification
The gear you purchase must meet ANSI/ISEA 107 standards, which outline requirements for high-visibility safety apparel. Certification guarantees your gear meets industry-approved visibility and durability standards.
Opt for Durable Materials
High-quality gear often costs a little more upfront but lasts longer and performs better over time. For example, gear with double-stitched seams or reinforced knees and elbows tends to be more durable.
Choose the Right Level of Visibility
Different industries require varying levels of hi-vis clothing, so make sure you buy gear that fits your specific work environment:
- Class one gear is suitable for low-risk areas like warehouses.
- Class two gear is ideal for roadwork.
- Class three gear is the highest standard for extreme risk zones, offering maximum reflectivity.
Check for Comfort Features
Look for breathable fabrics, moisture-wicking materials, or additional padding to stay comfortable during long shifts. The more comfortable the gear, the more likely you are to wear it properly.
How To Properly Care for Your Hi-Vis Gear
Proper maintenance can extend the lifespan of your hi-vis clothing and keep it performing its best. Follow these essential maintenance tips:
- Wash with care: Always follow manufacturer instructions when laundering your gear. Using harsh detergents or bleach can damage the reflective materials.
- Store correctly: Keep your hi-vis gear in a cool, dry place away from direct sunlight and harsh chemicals.
- Inspect regularly: Regularly check for fading, wear, or damage.
A little TLC goes a long way to keep your gear safe and functional on the job.
Replacing your hi-vis gear might seem like just another expense, but it’s a crucial step in maintaining your safety and aligning with industry standards. Now that you know how often you should replace your hi-vis gear, you can stay safe. To find high-quality hi-vis gear that adheres to safety standards, explore our collections available on our website.